100-150 TPH Limestone Crushing Plant In Algeria

Client Introduction

Our client is a leading construction company in Algeria specializing in concrete production. With increasing demand for high-quality aggregates, they sought a reliable crushing solution to process limestone into precise specifications.

Project Overview

• Location: Algeria
• Material: Limestone (for concrete production)
• Required Output: 100-150 TPH
• End Product: 0-5mm, 5-10mm, 10-20mm aggregates

The goal was to establish a high-efficiency stone crushing line with minimal maintenance and optimal energy consumption.

Challenges

1. High Abrasiveness: Limestone requires durable crushing equipment with wear-resistant parts.
2. Uniform Granularity Needed: Concrete production demands precise particle size control.
3. Space & Logistics: The client needed a compact yet high-capacity layout.

Solution: Liming’s Advanced Crushing Line

To meet the client’s requirements, we proposed a complete crushing and screening solution:

1. Primary Crushing – C6X Jaw Crusher

• Model: C6X145
• Function: Coarse crushing of large limestone blocks.
• Advantages: Deep crushing chamber, high efficiency, and reduced energy consumption.

2. Secondary Crushing – HPT Hydraulic Cone Crusher

• Model: HPT300
• Function: Medium-fine crushing to produce uniform 20-40mm aggregates.
• Advantages: Multi-cylinder hydraulic system ensures stable output and low wear.

3. Tertiary Crushing & Sand Making – VSI6X Sand Maker

• Model: VSI6X1263
• Function: Shaping fine aggregates (0-5mm) for high-quality concrete sand.
• Advantages: High yield, excellent particle shape, and low operating costs.

4. Screening & Grading – S5X Vibrating Screen

• Model: S5X2470-2
• Function: Precise screening into different aggregate sizes (0-5mm, 5-10mm, 10-20mm).
• Advantages: High durability, multi-layer screening, and low noise.

Technical Highlights

• Energy-efficient design: Optimized crushing chamber reduces power consumption.
• Automated lubrication system: Increases equipment lifespan.
• Dust control mechanism: Eco-friendly operation in compliance with Algerian regulations.

Project Results

• Production Capacity: Consistently achieved 130 TPH (exceeding expectations).
• Final Product Quality: Well-graded aggregates with excellent cubical shape.
• Downtime Reduction: Smart maintenance features ensured smooth operation.

Client Feedback

“Liming Heavy Industry delivered a complete limestone crushing plant that perfectly matches our production needs. The C6X Jaw Crusher and HPT Cone Crusher offer impressive efficiency, while the VSI6X Sand Maker produces high-quality concrete sand. Their team provided excellent support from design to installation.
— Project Manager, Algeria Construction Contractor”