100 TPH Dolomite Sand & Aggregate Production Line in UAE

Client Overview

Our client is a leading construction and mining company in UAE, specializing in aggregate production for infrastructure projects. They required a reliable 100 TPH dolomite crushing plant to produce high-quality sand and aggregates for construction applications.

Project Overview

• Material: Dolomite
• Capacity: 100 tons per hour
• Final Product: 0-5mm sand, 5-20mm aggregate
• Location: UAE

Challenges

• Dolomite is a hard and abrasive mineral, requiring robust crushing equipment.
• High demand for consistent product size and shape in construction applications.
• Need for energy-efficient and low-maintenance solutions to reduce operational costs.

Solution: Liming Heavy Industry’s Crushing Line

To meet the client’s needs, we designed a complete dolomite crushing and screening plant with the following configurations:

1. Vibrating Feeder (GZD960×3800)
   • Ensures steady material feeding into the crusher.
   • Prevents blockages and optimizes crushing efficiency.
2. Jaw Crusher (PE600×900)
   • Primary crushing for large dolomite blocks (≤500mm).
   • High crushing ratio and durable wear parts for long service life.
3. Impact Crusher (PF1214)
   • Secondary crushing for finer particle size.
   • Adjustable output size for different construction needs.
4. Vibrating Screen (3YK1860)
   • Screens crushed materials into required sizes (0-5mm, 5-20mm, etc.).
   • High screening efficiency with minimal maintenance.
5. Sand Making Machine (VSI5X9532)
   • Produces high-quality artificial sand for construction use.
   • Optimized rotor design for better shaping and gradation.

Technical Highlights

• Energy Efficiency: Low power consumption with high production capacity.
• Durability: Wear-resistant materials extend equipment lifespan.
• Automation: PLC control system for easy operation and monitoring.
• Environmental Protection: Dust suppression and noise reduction features.

Project Results

• Consistent Output: Achieved 100+ TPH with uniform product size.
• Low Maintenance: Reduced downtime and operational costs.
• High-Quality Sand: Met UAE construction standards for durability.

Client Feedback

“Liming Heavy Industry’s crushing plant has significantly improved our production efficiency. The equipment runs smoothly with minimal maintenance, and the final product quality meets our expectations. We are very satisfied with their professional service.”