Client Overview
Our client is a leading mining company in Thailand, specializing in antimony ore extraction and processing. Facing challenges in achieving optimal crushing efficiency and production stability, they sought a reliable solution to ensure high output with minimal downtime.
Project Overview
- Material: Antimony Ore
- Capacity: 150 tons per hour (TPH)
- Location: Thailand
- Equipment Provider: Liming Heavy Industry (LMHI)
The client required a high-capacity, durable crushing plant that could handle the hardness and abrasiveness of antimony ore, ensuring consistent 150TPH production with minimal wear and maintenance.
Challenges
- High Hardness & Abrasiveness – Antimony ore is tough, requiring robust crushing machines.
- Production Stability – Uninterrupted operation was crucial to meet hourly targets.
- Dust & Noise Control – Compliance with Thailand’s environmental regulations was essential.
- Space Constraints – The plant needed a compact yet efficient layout.
Solution by Liming Heavy Industry
Our team designed a complete crushing & screening solution, leveraging high-performance Liming crushers with wear-resistant components. The setup includes:
1. Primary Crushing – C6X Jaw Crusher
- Model: C6X145
- Feed Size: ≤1000mm
- Output Size: ≤250mm
- Power: 160kW
- Advantage: High crushing ratio, strong structure, and optimized kinematics for tough ores.
2. Secondary Crushing – HPT Multi-Cylinder Hydraulic Cone Crusher
- Model: HPT300
- Feed Size: ≤250mm
- Output Size: ≤40mm
- Power: 315kW
- Advantage: Automatic hydraulic adjustment, superior particle shape, and lower wear costs.
3. Screening – S5X Vibrating Screen
- Model: S5X2460-3
- Screen Layers: 3
- Capacity: 150-200TPH
- Advantage: High screening efficiency, durable structure, and low noise.
4. Supporting Equipment
- VU Sand Making System – For fine particle control.
- Dust Suppression System – Eco-friendly operation.
Technical Highlights
- Smart Automation – PLC control system for smooth operation.
- Wear-Resistant Materials – Extended service life under abrasive conditions.
- Modular Design – Easy installation and future scalability.
- Energy Efficiency – Optimized power consumption.
Project Results
- Achieved 150TPH output consistently without breakdowns.
- Reduced maintenance costs by 30% with durable wear parts.
- Met environmental standards with efficient dust control.
- Improved ROI due to high uptime and productivity.
Customer Feedback
“Liming Heavy Industry provided a perfect solution for our antimony ore processing. The C6X jaw crusher and HPT cone crusher deliver outstanding performance with low maintenance. The whole plant runs smoothly, exceeding our expectations.”
– Project Manager, Thailand Mining Co.