150 TPH Mobile Iron Ore Crushing Plant in Mexico

Client Overview

A leading mining company in Mexico sought an efficient, flexible, and high-capacity mobile crushing solution for their iron ore processing operation. Their primary challenge was the need for a robust system capable of handling abrasive materials while maintaining high production efficiency in remote mining conditions.

Project Overview

• Location: Northern Mexico
• Material: High-hardness iron ore (compressive strength: 160-200 MPa)
• Required Output: 150 TPH
• Final Products: 0-10mm, 10-30mm, and 30-50mm crushed ore for direct shipping or further beneficiation.

Challenges

1. Abrasive Material: Iron ore is highly abrasive, requiring wear-resistant crushers.
2. Mobility Demand: The client needed a movable solution for relocation across mining sites.
3. High Capacity Requirement: The system had to maintain consistent 150 TPH output.
4. Dust & Noise Control: Environmental compliance was crucial.

Solution

Liming Heavy Industry deployed a turnkey mobile crushing solution using the NK Series Mobile Crushing Station, combined with advanced crushing and screening technology.

Equipment Configuration & Benefits

1. NK Series Mobile Jaw Crusher (NK80)
   • Role: Primary crushing of iron ore
   • Advantages:
     • High crushing ratio with hydraulic adjustment
     • Sturdy structure for abrasive ores
     • Easy mobility with crawler chassis
2. HPT Hydraulic Cone Crusher (Secondary Crushing Stage)
   • Role: Further reduction of iron ore to finer sizes
   • Advantages:
     • Multi-cylinder hydraulic system for stable performance
     • Low wear cost due to high manganese steel liners
3. VSI6X Sand Maker (Tertiary Crushing – Optional for fines production)
   • Role: Shaping and sand-making for high-quality end products
   • Advantages:
     • Deep rotor design for superior shaping
     • Low energy consumption
4. S5X Vibrating Screen
   • Role: Screening and grading crushed iron ore
   • Advantages:
     • High efficiency with multi-layer screening
     • Low noise and minimal vibration

Technical Highlights

• Intelligent Control System: Real-time monitoring for optimal performance.
• Dust Suppression: Integrated water spray system reduces environmental impact.
• Fuel Efficiency: Electricity/LPG dual-power option for cost savings.
• Quick Relocation: Modular design allows fast dismantling and reassembly.

Project Results

• Output Achieved: Consistently exceeds 150 TPH.
• Operational Cost Reduction: Lower maintenance needs due to robust wear parts.
• Flexibility: Easily relocated for different mining sites.
• Environmental Compliance: Minimized dust and noise emissions.

Client Feedback

“Liming Heavy Industry’s mobile crushing plant solved our iron ore processing challenges perfectly. The NK Mobile Crusher’s reliability and the VSI6X’s efficiency have greatly improved our productivity. The team’s professional support was outstanding.” – Mining Operations Manager, Mexico.