100 TPH River Stone Sand Making Plant in Nepal

Client Overview

• Location: Nepal
• Material: River Stone
• Capacity Requirement: 100 TPH
• End Product: 0-5mm (40%) | 5-15mm (30%) | 15-25mm (30%)

Our client in Nepal owns a large river stone quarry and aimed to produce premium-quality sand and aggregates for local infrastructure projects. Due to the hardness and abrasiveness of river stone, they needed a robust and efficient crushing solution.

Project Challenges

1. High Wear & Tear: River stone is abrasive and requires durable crushing equipment.
2. Demand for Cubic Particle Shapes: The local market prefers cubical aggregate for concrete production.
3. Limited Space & High Efficiency Needs: The plant required compact yet high-capacity machinery.

Solution – Customized 100 TPH River Stone Crushing Line

To address the client’s needs, Liming Heavy Industry proposed a complete sand-making plant with the following equipment:

1. Primary Crushing – PE600×900 Jaw Crusher

• Function: Coarse crushing of river stone into 150–200mm sizes.
• Advantages: Strong structure, high efficiency, and low maintenance costs.

2. Secondary Crushing – HPT300 Hydraulic Cone Crusher

• Function: Further reduces the material to 30–50mm.
• Advantages: Multi-cylinder hydraulic system ensures stable output and excellent particle shape.

3. Sand Making – VSI6X1150 Impact Crusher

• Function: Produces high-quality sand (0–5mm) with excellent gradation.
• Advantages: Advanced rotor design minimizes wear and improves sand yield.

4. Auxiliary Equipment

• Vibrating Feeder (GZD960×3800): Ensures smooth material feeding.
• 3YK2160 Vibrating Screen: Separates materials into different sizes efficiently.
• Sand Washer (XSD3016): Cleans sand for better quality.

Customized Design Highlights

• Durability: High-chrome wear parts extend equipment lifespan.
• Intelligent Control: Automated system optimizes production efficiency.
• Environmental Protection: Dust suppression and low-noise design meet local regulations.

Project Results

• Efficient Output: Achieved stable 100 TPH production capacity.
• Superior Product Shape: Cubic aggregates improve concrete strength.
• Low Maintenance Cost: Durable wear parts reduce operational expenses.
• Full Process Support: Liming’s engineers provided installation & training.

Client Feedback

“Liming Heavy Industry’s sand-making line exceeded our expectations. The machines are highly efficient, wear-resistant, and produce perfectly shaped sand. Their after-sales service is also very responsive, ensuring smooth operation.”
— Mr. Rajesh Thapa, Project Director